Schmalz Vacuum

Schmalz is recognised all over the world as a leading supplier in Automation, Handling, and Clamping Technology. At Airpower, we are proud to represent Schmalz as the official distribution partner here in Ireland. This partnership allows us to distribute the Schmalz product range at speed and prices that cannot be matched by other retailers in the Irish market place.

 

 

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Schmalz is a world leading manufacturer in handling, clamping and automation technology. The Schmalz product range is used in a wide range of production processes across all sectors of industry. Cutting edge technology and design ensures that Schmalz products offer innovative and efficient vacuum solutions. We stock large quantities of the Schmalz product range here at our warehouse facility. This allows us to provide next day delivery on all of our stocked products.  Our sales engineers receive product training directly from Schmalz Germany, ensuring that we have the knowledge to use Schmalz products to provide innovative solutions to solve problems. We are also equipped to facilitate training courses on Schmalz products. Contact us for specialist support on Schmalz suction cups, vacuum gripping systems, vacuum handling systems and vacuum pumps.

At Airpower, we pick from the entire range of Schmalz vacuum components to find ways of improving your automated production processes.  Schmalz offers a wide range of individual vacuum components.Vacuum gripper systems, produced as complete, ready-to-connect modular systems, provide for maximum flexibility when used in robotic applications. Vacuum handling systems that are operated manually simplify production processes through easy and efficient handling of workpieces. Vacuum clamping systems offer short set-up times, making the all-round machining of workpieces possible in CNC machining centers as well as in manual machining processes.  services, such as designing entire systems.

Schmalz Vacuum Pumps

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Dry Running Vacuum Pumps EVE-TR

Basic data:
Suction capacity up to 244 m³/h Max. vacuum 92%

Application areas :
Oil-free vacuum pump with integrated fan, permanently lubricated bearings, dry-running membrane and high efficiency for handling of dense parts.

Your advantages
  • Robust and requiring little maintenance .schmalz3
  • Vibration-free operation and continuous output with little pulsation.
  • Excellent heat dissipation.
  • Suction capacity adaptable to meet customer requirements.
  • Low current consumption, economical continuous operation.
Application
  • Vacuum pump for making the vacuum available in universal use in a wide range of different applications in the sector of manual and automatic handling.
  • Handling of airtight workpieces.
  • Rapid evacuation of vacuum systems.
  • Mobile use for picking up and clamping workpieces (EVE-TR-T).
Construction
  • Dry-running vacuum pump, with or without additional filter.
  • Available in versions for single-phase AC, three-phase AC or DC power supplies.
  • Pump available as a multi-cell compressor with very little vibration and constant output or as a compact diaphragm pump.
  • Compact design with integrated cooling fan and permanently lubricated bearings.
  • Mounting holes with integrated damping elements.
  • Should preferably be mounted with the motor shaft horizontal.
  • Coating RAL 7035.
  • Version EVE-TR-T with carrying handle and control cable.

Oil Lubricated Vacuum Pumps EVE-OG

schmalz4Basic data:
Suction capacity up to 255 m³/h Max. vacuum 98%
Application areas :
Low-maintenance, oil-lubricated vacuum pump with oil separator, three-phase current drive and optionally with additional filter and motor protection switch for handling of dense parts.

Highlights

  • Oil-lubricated vacuum pump
  • Multi-vane rotary pump
  • Permanently lubricated bearings and powerful cooling fan
  • Wide range of models with various outputs
Your advantages
  • Robust and requiring very little maintenance for almost constant vacuum generation at high vacuum values.
  • Vibration-free operation and continuous, low-pulsation output.
  • Excellent heat dissipation.
  • Input volume flow rate can be adapted to meet customer requirements.
Application
  • Vacuum pump for universal use in a wide range of different applications in the sector of manual and automatic handling.
  • Handling of air-tight and porous workpieces.
  • For use as a central vacuum generator with high maximum vacuum.
Construction
  • Oil-lubricated vacuum pump with integrated oil separator, three-phase power supply, optionally available with additional filter and motor-protection circuit.
  • Multi-vane rotary vacuum pump with constant, low-pulsation output; very little vibration.
  • Compact design with integrated cooling fan and permanently lubricated bearings.
  • Coating RAL 7035.

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Water-Ring Pumps EVE-WR

Highlights
  • Vacuum pump in the form of a water-ring pump
  • Non-contact compression
  • Internal water cooling permits continuous operation at high loads
  • Wide range of models with various outputs
  • With water-inlet regulation as standard
Your advantages
  • Robust and maintenance-free design for the highest demands with respect to the surrounding air and the ambient temperature, such as in the foodstuffs industry.
  • Needs no lubrication, no replacement of parts.
  • Particularly suitable for lifting and holding loads for long periods.
  • The inlet volume flow rate can be adjusted to meet customer requirements.
  • Permits maintenance-free operation.
Application
  • Vacuum pump for use in handling and packing tasks in the foodstuffs sector.
  • For applications with high demands with respect to the surrounding air and ambient temperature.
  • Suitable for continuous operation at high outputs without additional overload protection.
Construction
  • Water-ring pump with internal drying of the exhaust air and water recovery.
  • Three-phase drive motor.
  • Multi-vane compressor with very little vibration and constant output with little pulsation.
  • Wear-resistant, replaceable sealing elements in the pump body .
  • Inlet regulator for water-level control.

Schmalz Vacuum Suction Cup

 

 

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The Schmalz product range includes a variety of suction pads with various shapes, sizes and materials, providing the right suction pad for every application. Suction pad grippers consist of a suction pad and a connection nipple.

Suction pads for wood handling are particularly suited for handling of workpieces in wood processing, such as furniture parts, floorboards or even particle board. Suction pads can be used to safely move rough, l
ightly structured as well as porous workpieces.

Vacuum components such as vacuum pads, suction cups and suction plates , enable the safe and efficient handling of workpieces in automated processes. In particular, they find regular use in connection with robotics applications and automated gateways. Through the use of vacuum technology, decisive increases in productivity are gained in industries such as sheet metal, automotive, wood, packaging, synthetics, solar, electronics, or CD/DVD.

The great variety of workpieces which can be handled using vacuum extends from sensitive small parts such as electronic components, solar wafers or CDs to paperboard and blister packaging, and all the way to furniture parts, heavy sheet metals or specially designed suction cups for glass.

In all areas of automation technology, Schmalz customers benefit from qualified systems consulting and groundbreaking, innovative solutions. The Schmalz vacuum component product program range includes everything you need to build a fully operational vacuum system

 

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Flat Suction Cups (Round)

Flat suction pads with a round shape are particularly suited for handling of flat workpieces. Suction pads grip the workpiece fast and precisely due to their flat shape and small volume.

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schmalz8Flat Suction Cups (Oval)

Flat suction pads with an oval shape are designed for long and narrow workpieces. Suction pads grip the workpiece fast and precisely due to their flat shape and small volume.

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schmalz9Bellows Suction Cup (Round)

Bellows suction pads with a round shape are particularly suited for handling uneven and arched workpieces. Suction pads grip the workpiece fast and precisely due to their flat shape and small volume.

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schmalz10Bellows Suction Cup (Oval)

Bellows suction pads with an oval shape are designed for long and narrow workpieces. Bellows suction pads are used if you need to handle workpieces with different heights, uneven surfaces or even fragile parts.

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schmalz12Suction Pads for Packaging

Suction pads for wood handling are particularly suited for handling of workpieces in wood processing, such as furniture parts, floorboards or even particle board. Suction pads can be used to safely move rough, lightly structured as well as porous workpieces.

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schmalz13Suction Cups for Plastic Films and Paper

Schmalz suction pads make for easy handling of foils and paper. The flat sealing lip and the reinforced inside of the pad prevent that the unstable workpiece gets sucked in. These sealing pads do not leave an imprint on the unstable workpieces even at high temperatures.

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schmalz14Suction Cups for High Temperature Applications

Schmalz has developed suction pads to handle workpieces at high temperatures that are perfect for this task. The suction plates can withstand temperatures up to 600 °C and can be used for handling when tempering float glass and during the heat forming process of metal.


Suction Cups for Handling Wood

Suction pads for wood handling are particularly suited for handling of workpieces in wood processing, such as furniture parts, floorboards or even particle board. Suction pads can be used to safely move rough, lightly structured as well as porous workpieces.

For an overview of our product program leaf through our digital catalogue:

3,500 products, 700 pages – a solution for every task: the Vacuum Components Catalog from Schmalz with an impressive range of products and vacuum knowledge. Click for more info on suction cups and vacuum components.

Vacuum Components

Vacuum Gripping Systems

Complex vacuum gripping systems from Schmalz significantly increase productivity in automated processes. The systems range from layer and large-area gripping systems to ready-to-connect vacuum spiders for use in all areas of automation.

Area Vacuum Gripping System FX/FXP

The vacuum generator guarantees maximum effectiveness because of the ejector’s direct integration right at the point of impact in the gripper. This integration also enhances reliability and avoids projecting edges and the risk of damages, since no tubes, distributors or fastening elements must be installed between the vacuum generator and the gripper.

Area Vacuum Gripping System FM/FNP

The area vacuum gripping system FM/FMC impresses with its low height and weightExternal vacuum generation offers the option to generate the vacuum electrically; this saves energy, and thus operating expenses.

schmalz16Vacuum Layer Gripping SPZ

Handling of timber, sheet products, engineered wood, steel profiles, building lumber and pallets with highly warped, rough surfaces can occur with the large-area vacuum gripping system. Because of its low weight and compact measurements, the gripper system is ideal for use with industrial robots. A modular system with integrated functions characterizes the patented large-area vacuum gripping system SBX. Depending on the application, various vacuum generators (ejector, vacuum pump, vacuum blower) are available. Thanks to the large-area vacuum gripping system’s flexible lengths, the SBX can be adapted for each application.

Vacuum Handling Systems

Ergonomic Jumbo and VacuMaster vacuum lifting devices for effortless workpiece handling without damaging surfaces. Crane systems complete the system solution tailored to your individual needs. Operating devices are practical aids in trade and industry.Schmalz’s vacuum handling devices make your processes more efficient and more ergonomic. Our line of products ranges from the lifting devices vacuum tube lifters Jumbo and vacuum lifting devices VacuMaster, to cranes and crane systems, and up to operating equipment. Schmalz handling systems are compliant to the machinery directive CE and all valid laws of the European Union. All Schmalz devices are marked with the CE lable, are individually tested before shipment and are delivered with a declaration of conformity, the operating and maintenance instructions.

Vacuum Tube Lifters Jumbo

The vacuum tube lifters Jumbo is appropriate for light- and medium-weight workpieces. It lifts the workpiece by exclusively using vacuum as a medium. A control unit with the appropriate suction pads is attached to the vacuum lifting tube. The tube is evacuated and aspires the workpiece in. At the same time, the tube is contracted and lifts the workpiece. The various load classes permit selection of the best vacuum tube lifters Jumbo for handling the desired workpiece.

Vacuum Lifting Devices VacuMaster

VacuMaster vacuum lifting devices are the ideal working materials for handling metal sheets, glass panes, wood and concrete sheets, etc., with a weight of up to 2,000 kg. The retention process is implemented with the vacuum lifting devices VacuMaster device. Secure lifting and moving of the load occurs with a crane.

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 For Schmalz Technical Advice or Sales Queries contact Airpower at 051 373937 or sales@airpower.ie